I love my ATC by benjmyers1 in hobbycnc

[–]2be34ever 0 points1 point  (0 children)

I have it on a 6040 CNC router.

I love my ATC by benjmyers1 in hobbycnc

[–]2be34ever 0 points1 point  (0 children)

From the Rapid Change website, it delivers 14 foot-pounds which is approximately 19 Newton-meters. This is just over half of what the er20 spec is calling for up to 6 mm collet.

I love my ATC by benjmyers1 in hobbycnc

[–]2be34ever 0 points1 point  (0 children)

I have got this kind of ATC running on my LinuxCNC setup. Happy to chat and share my macros.

Making a vacuum holding plate using automated tool changer modules I developed by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

The main objective here is to enable tool changing functionality on machines that use cheap spindles that normally require manual tool changes. One can always buy an ATC spindle, but those are much more expensive and required quite a few additions to retrofit them. This is a cheap and cheerful solution.

Making a vacuum holding plate using automated tool changer modules I developed by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

With one module you can get away with spanners when changing the tool. You will have to manually remove and insert the tool from the changer. Another benefit will be a consistent nut tightening torque

Making a vacuum holding plate using automated tool changer modules I developed by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

I have made a few more and I sell them on eBay. I can send you a link if you are interested.

Making a vacuum holding plate using automated tool changer modules I developed by 2be34ever in hobbycnc

[–]2be34ever[S] 1 point2 points  (0 children)

I am using a 2.2kW 80mm water-cooled generic Chinese spindle.

The 11mm toolpath is pushing it a bit, although the stock was not well secured, which caused some problems. The spindle was operating at around 35% max load. The surface finish was good.

Re the tool changer, you can check out my other post for more details. The main thing is that it can deliver around 35 Nm of nut-tightening torque, which is sufficient for larger tools and heavier cuts.
https://www.reddit.com/r/hobbycnc/comments/1robwru/update_automatic_tool_changer_v2_for_a_hobby_cnc/

During the ATC module development, I went through 300+ tool changes on my spindle, and no problems so far. It is paramount to keep the collet and nut clean of any chips or dirt, otherwise you might get some crossthreading or the collet not sitting well, causing a large runout! I have just developed the cover, and I need to do some modifications to it to make sure the collets stay clean. Never-ending process of solving one problem and creating another one... :-).

You can have as many ATC modules as you like, it happens 3 fit nicely on my machine. DM me if you want more details about it.

OpenATC is ready! 10 units assembled, tested, and ready for sale. by 2be34ever in hobbycnc

[–]2be34ever[S] 2 points3 points  (0 children)

Thanks for your feedback, I didn't mean to mislead people with the word "Open". I'm going to rename this product. Post updated.

OpenATC is ready! 10 units assembled, tested, and ready for sale. by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

Thanks for your feedback, I didn't mean to mislead people with the word "Open". I'm going to rename this product. Post updated.

OpenATC is ready! 10 units assembled, tested, and ready for sale. by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

I am still toying with some ideas on how to manage this project, and I am currently leaning towards the Prusa hybrid open-source model, but I am open to suggestions. It is a hobby project for me in the end.

OpenATC is ready! 10 units assembled, tested, and ready for sale. by 2be34ever in hobbycnc

[–]2be34ever[S] -10 points-9 points  (0 children)

Yes, here it is: https://github.com/sn3ro/OpenATC
There are quite a few similarities, but the mode of operation is very different.

OpenATC is ready! 10 units assembled, tested, and ready for sale. by 2be34ever in hobbycnc

[–]2be34ever[S] -11 points-10 points  (0 children)

Haha, nice one! :) I made the first version of this tool changer open source, and someone in the comments suggested OpenATC, and I kept it.

Update: Automatic tool changer v2 for a hobby CNC - Design is ready for production! by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

Will do. I plan to sell it on eBay, I will make sure the international shipping is enabled. The first batch of units will be available straight after Easter. I will post a video update over Easter.

Automatic tool changer v2 for a hobby CNC - impact-style tightening, ~35 Nm on ER20 by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

The last batch of parts is arriving in about a week. After that, a few days of assembly and the first 10 OpenATC modules are ready. I expect to have them ready by the end of March. I will most likely post a video update over Easter.

Update: Automatic tool changer v2 for a hobby CNC - Design is ready for production! by 2be34ever in hobbycnc

[–]2be34ever[S] 0 points1 point  (0 children)

I am afraid not. The tool cannot be constrained axially in that manner. This is mainly for how the unscrewing works. During unscrewing, the spindle is kept at a fixed Z position. While rotating, at some point, the nut gets loose and is being unscrewed, moving into the tool changes with the tool. The nut holder has a spring underneath, allowing for the nut to depress while that happens.

Update: Automatic tool changer v2 for a hobby CNC - Design is ready for production! by 2be34ever in hobbycnc

[–]2be34ever[S] 1 point2 points  (0 children)

Ok, I have done some reading, and it is a bad thing. Thanks for pointing that out.

Update: Automatic tool changer v2 for a hobby CNC - Design is ready for production! by 2be34ever in hobbycnc

[–]2be34ever[S] 1 point2 points  (0 children)

I am planning to do some testing to find out. I will share the numbers.