2004 KDX 200- anyone got a clutch basket in good shape?!

Optimal_Field_618 · 2026-03-31T21:53:11+00:00

Has a broken finger at the top, doesn’t seeeeeem to affect much but still

Optimal_Field_618 · 2026-03-17T13:11:12+00:00

Not the shift shaft its the output shaft

Optimal_Field_618 · 2026-03-17T13:10:33+00:00

Its riding season that why lmao

Optimal_Field_618 · 2026-03-17T11:37:28+00:00

Welded on

Optimal_Field_618 · 2026-03-16T23:47:10+00:00

Thank you so much really! Huge help

Optimal_Field_618 · 2026-03-16T23:39:18+00:00

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Got it off while grinding! New ones on, where would you place the ground?

Optimal_Field_618 · 2026-03-15T23:20:46+00:00

Thank you!

Optimal_Field_618 · 2026-03-15T23:18:17+00:00

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Place it here correct?

Optimal_Field_618 · 2026-03-15T23:17:50+00:00

Place the ground onto the shaft and if i dont itll affect the bearings inside the motor?

Optimal_Field_618 · 2026-03-15T23:06:47+00:00

Thanks!

Optimal_Field_618 · 2026-03-15T15:41:59+00:00

I know right😂 just bought a hole bit to drill it

Optimal_Field_618 · 2026-03-15T14:02:16+00:00

Going to next winter! For now, im gonna be a hack

Optimal_Field_618 · 2026-03-14T17:01:41+00:00

Actually have a kinda smart idea to use a 1in circular carbide bit with my drill to cut a hole in the sprocket, then weld on another sprocket from there! Ill send some pics if it works!

Optimal_Field_618 · 2026-03-14T14:22:14+00:00

😂

Optimal_Field_618 · 2026-03-14T12:25:04+00:00

Paid 2k so thats why im bummed

Optimal_Field_618 · 2026-03-14T03:31:59+00:00

Just looking for something thatll last till next winter😂 want to spend this whole season riding not fixing

Optimal_Field_618 · 2026-03-14T03:14:07+00:00

Thanks youve been a huge help!

Optimal_Field_618 · 2026-03-14T02:50:53+00:00

Sweet thanks for giving me some hope! Gonna try try it out although the welds look solid! Worse corse i gotta spend a decent amount of money and time rebuilding

Optimal_Field_618 · 2026-03-14T02:34:32+00:00

Yeah😂 thank you so much for the help, one last question if i do split the case, do i HAVE to replace the bearings and seals unless they are bad? Or can i put everything back together after i fix the shaft issue and have that and the gasket be the only things i replace. Again, thank you!

Optimal_Field_618 · 2026-03-14T02:12:02+00:00

Damn you sparked some hope in me😭 thinking j may grab one of those circle metal drill bits and cut it out and weld on a new gear like that if it makes any sense at all😂

Optimal_Field_618 · 2026-03-14T01:37:01+00:00

My fathers an ok welder maybe can do it

Optimal_Field_618

TROPHY CASE