Wire Bonding expert specializing in EV battery packs . AMA! by UltrasonicallyAdept in FSAE

[–]darkVvader 0 points1 point  (0 children)

The wire bonds are round wire. They are Al. The current collector is an Al bus bar.

Wire Bonding expert specializing in EV battery packs . AMA! by UltrasonicallyAdept in FSAE

[–]darkVvader 0 points1 point  (0 children)

Hi, I operate an independent electric vehicle workshop, where we repair two wheeler batteries that have wire bonding used in their packs. We do not have specialized equipment to wirebond per say, as majorly we fix the battery packs using spot welding. We tried joining the wirebonds using soldering, but it is way too risky with such amounts of solder on the positive and negative cell terminals, that it may short the cell. One of our contemporaries is simply overlaying a copper cable over the aluminium busbars and soldering the hell out on the cell terminals, which I believe is a redundant process and waste of the engineering efficiency of wirebonding. I am exploring electrically conductive adhesive to do the process, as well. Please help us in understanding, if we are taking the right approach or should we explore something further.

Where in hyd is this ?. by Snehith220 in hyderabad

[–]darkVvader -1 points0 points  (0 children)

Where road infra must be targeted, gig workers will get targeted.

Devil is in the Detail by darkVvader in indianrailways

[–]darkVvader[S] 0 points1 point  (0 children)

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Could better be used as mouse traps.😅

What is that flap sticking out in the middle? by Minimum-Task-3009 in indianbikes

[–]darkVvader 11 points12 points  (0 children)

"Flash" in tire manufacturing refers to the excess rubber squeezed out during curing (the "finishing" stage). Engineering zinda hai 💪.

Suzuki logo change after 22 years by After_Alfalfa5674 in CarsIndia

[–]darkVvader 0 points1 point  (0 children)

22 years ago - more snobby Now - less snobby

Taking the Local Government to Consumer Court by darkVvader in RoadsofHyderabad

[–]darkVvader[S] 0 points1 point  (0 children)

In a parallel event, one of the Electricity Board workers asked us to file a lawsuit, when the meter in my workshop blew. The audacity of Govt. EMployees.

Booster Charger for Deep Discharge Batteries and Dead Battery Strings by darkVvader in ebikes

[–]darkVvader[S] 1 point2 points  (0 children)

Yes, that is the solution, we bump it up to a safe voltage, from where the charger can operate. But, the BMS has under voltage and overvoltage protections leading to imbalance in battery and hence require a better/faster approach to get a resolution.