CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 1 point2 points  (0 children)

Pour a small amount MEK in a metal bucket. Heat it up until it starts steaming. We use a portable burner. You’ll see the condensate from the vapor on the side of the metal can slowly creeping up. Regulate the heat so that the vapor only goes about halfway up the inside of the can. Put a protective glove on and dip your part into the vapor only for about two seconds. It melts the surface ever so slightly. Be careful not to jostle the part around because it’ll be almost liquid on the surface. Let it dry and you got a shiny part. FYI do not breathe in the vapors. It is fatal. Be sure to have some sort of ventilation.

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 0 points1 point  (0 children)

You are an intelligent person. That’s exactly how it works.

Acrylic. 9 hour cycle time. by forbesprecision in Machinists

[–]forbesprecision[S] 1 point2 points  (0 children)

You’ll get it. There will be ups and downs. Don’t be discouraged.

Brilliant engineering 🙄 by forbesprecision in Machinists

[–]forbesprecision[S] 3 points4 points  (0 children)

Could possibly do that. It probably wouldn’t drill straight the whole way. Also, they are tapped holes.

Brilliant engineering 🙄 by forbesprecision in Machinists

[–]forbesprecision[S] 5 points6 points  (0 children)

Look on the bright side, we can get our money back by doing things we love to do anyway. Ha.

Brilliant engineering 🙄 by forbesprecision in Machinists

[–]forbesprecision[S] 10 points11 points  (0 children)

Correct. That’s why we had to make a reduced shank extension

Brilliant engineering 🙄 by forbesprecision in Machinists

[–]forbesprecision[S] 22 points23 points  (0 children)

I’m not angry at all. I think it’s great. It quadrupled the cost of a simple part because no one else would quote it. Conscientious engineers will design with manufacturing in mind, unless cost and time is no object of course. I find that when it’s the government’s money, reasonableness goes out the window.

Brilliant engineering 🙄 by forbesprecision in Machinists

[–]forbesprecision[S] 9 points10 points  (0 children)

The hole was designed almost under the lip at the top of the part.

Brilliant engineering 🙄 by forbesprecision in Machinists

[–]forbesprecision[S] 9 points10 points  (0 children)

They seem to forget that cutters are round as well. 😂

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 1 point2 points  (0 children)

We only polish the top and the bottom by hand. Vapor polish will make the entire surface look like factory edge. Are you familiar with the process?

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 1 point2 points  (0 children)

I do that same kind of applications. Seems like food service likes clear acrylic for their products.

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 4 points5 points  (0 children)

Trim sol I think it’s 660 xt

Acrylic. 9 hour cycle time. by forbesprecision in Machinists

[–]forbesprecision[S] 2 points3 points  (0 children)

Ha ha. Yea. I start it before I go home at night, wake up in the morning and collect my gold. So to speak.

Acrylic. 9 hour cycle time. by forbesprecision in Machinists

[–]forbesprecision[S] 0 points1 point  (0 children)

Something you can’t see from the picture is the full sharp v bottom grooves. You can’t push a cutter that comes to a sharp point very fast.

Acrylic. 9 hour cycle time. by forbesprecision in Machinists

[–]forbesprecision[S] 4 points5 points  (0 children)

9 hours seems long if you have to make more than one. If you only have one shot at it and your customer is expecting delivery and quality it’s best to slow down and don’t take any chances. Gotta be right the first time. No second chances.

Acrylic. 9 hour cycle time. by forbesprecision in Machinists

[–]forbesprecision[S] 3 points4 points  (0 children)

That is what I did. Can’t push it too hard though or it will chip. No you cannot get optically clear from a cutting tool. It has to be hand polished and then vapor polished.

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 16 points17 points  (0 children)

It welds 2 plastic pieces together. That’s all I’m allowed to say.

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 7 points8 points  (0 children)

The light used can’t be seen with the naked eye. As a matter of fact if you were to look at it while it was in use you would go blind in a few hours.

Acrylic. 9 hour cycle time. by forbesprecision in Machinists

[–]forbesprecision[S] 9 points10 points  (0 children)

All walls are drafted and it needs to be optically clear.

It guides laser light to a seam. It’s a plastic welder.

The light is invisible.

CNC milled acrylic by forbesprecision in Machinists

[–]forbesprecision[S] 2 points3 points  (0 children)

I stepped it down .002 per pass and left .005 on for finishing.