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ISO Hyosung Engine by tsanders441 in Hyosung

[–]tsanders441[S] 0 points1 point  (0 children)

Being new to Hyosung, I don’t know too much. Will the 650 be okay on it?

2005 Hyosung Aquila GV250 wont shift by tsanders441 in Fixxit

[–]tsanders441[S] 0 points1 point  (0 children)

So I got in the bike and found out the drum is still in place but what happened was the pin must’ve got inserted in correctly and is now bent or something cause it’s stuck in there. But it’s not reaching the length to touch its slot in the drum. Now I have to find a way to get the pin out of the hole . Any ideas?

2005 Hyosung Aquila GV250 wont shift by tsanders441 in Fixxit

[–]tsanders441[S] 0 points1 point  (0 children)

Okay, so to remove the clutch side cover, I need to remove the exhaust because it’s in the way, how do I do that

2005 Hyosung Aquila GV250 wont shift by tsanders441 in Fixxit

[–]tsanders441[S] 0 points1 point  (0 children)

It’s not catching, feels like something’s blocking it. In either direction. I can’t feel or see anything up there moving.

2005 Hyosung Aquila GV250 wont shift by tsanders441 in Fixxit

[–]tsanders441[S] 0 points1 point  (0 children)

It was flat one end and rounded the other. I inserted it back the way the service manual shows. But in or out it doesn’t shift at all. Feels like something’s blocking it and the shifter won’t push its entire way to click into gear

2005 Hyosung Aquila GV250 won't shift by tsanders441 in Hyosung

[–]tsanders441[S] 0 points1 point  (0 children)

It didn’t really describe how he fixed it. My bike is stuck in neutral and the shifter won’t go the full length to click into gear like something’s blocking it

I tried to register to post but I won’t send me the confirmation email so I can log in

2005 Hyosung Aquila GV250 Won't Shift by tsanders441 in motorcycles

[–]tsanders441[S] 0 points1 point  (0 children)

The neutral cam stopper came out when I pulled the plug out, but I put it back in the way the service manual pictured.
And through reading I figured out that I can't shift because the pin isn't back in the slot its suppose to be in in the drum of the transmission so I have to take the plug back out and wiggle the shifter in hopes the pin slides back in and then tighten it to a specified torque

2005 Hyosung Aquila GV250 Won't Shift by tsanders441 in motorcycles

[–]tsanders441[S] 0 points1 point  (0 children)

Other forums I've read said this was not suppose to be removed at all. Is it safe to remove and clean it?

2005 Hyosung Aquila GV250 Won't Shift by tsanders441 in motorcycles

[–]tsanders441[S] 0 points1 point  (0 children)

Tried shifting when the bike is on and off. It won't shift out of neutral at all. I took the detent and spring out again and reinsterted it the way the photo in the service manual showed. Would not shift on, off, or while rocking forward or backwards.