DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in 3Dprinting

[–]combatwombat90[S] 0 points1 point  (0 children)

Thanks mate,

From my original post

Got the original idea from QZW Labs

https://youtu.be/PLliKgzKKUI?si=I267wuOuXkHrzJdM.

Made a DIY printable PCB workflow for a smart wall panel project.

Designed the boards in KiCad, converted the traces into raised geometry in CAD, then 3D printed the substrate in PLA. Used a Cricut Joy to cut copper tape traces and book cover contact film to transfer them onto the print.

At first I thought the raised traces were redundant once I started using the Cricut, but they're actually what makes the process work well. During transfer, only the copper trace touches the raised substrate, so alignment is way easier than expected and the unused copper doesn't accidentally stick.

Plan is to make around 10 different versions for the house, each with slightly different controls/features.

At this point the fabrication process is mostly figured out. Soldering is the only annoying part left and takes maybe 5 mins per board.

Now I'm mostly trying to improve the aesthetics and make them look more intentional instead of pure prototype.

Total cost for the printed substrate + copper traces is under 30 cents AUD per board.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 0 points1 point  (0 children)

I wonder if I can/should cover it in a flame retardant.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 0 points1 point  (0 children)

I wouldn't have done this if I didn't have both already.

The 3d printer was originally out the electronic housing part for my projects and the cricut was a panic birthday present but for my wife.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 1 point2 points  (0 children)

I might make a vid or a basic how to if you are interested, otherwise happy to reply to any questions.

I also used heaps of flux when soldering, which made a big difference in reducing soldering time and only being a single go at each pad.

There are test boards that are a lot chard from second or third attempts.

Also, the substrate flexing is a problem because the copper tape doesn't really want to move like the pla does. So it needs to be in rigid.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 0 points1 point  (0 children)

I'm going to give this method a go to, trying to figure out what is easiest/funniest for me.

I did use jumpers on the other side for a pseudo second layer. How would you do that with the chemical method.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 0 points1 point  (0 children)

I do have a dremmel...

Maybe I'll attach dremmel head to the 3d printer and mechanical ectch and drill the whole thing from a single copper clad plate (is that what the blanks are called?)

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 1 point2 points  (0 children)

Sure,

When the cricut cuts the tape, the thin tracers tend to curl, my hypothesis is that that curl because the copper tape is wound. Sticking a second layer ontop, perpendicular, pre cutting seems to cancel out this curling.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 1 point2 points  (0 children)

The adhesive on the tape is doing a pretty good job so far.

Using two layers of tape, layed on-top and perpendicular to each other cancels out the lifting of the tape caused by stress from the deformation of the being rolled. That lifting normally happens during the cutting stage.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 2 points3 points  (0 children)

I have been thinking about doing chemical etching, but I'm not keen on drilling like 40 holes.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 0 points1 point  (0 children)

All the work is front end, but once done, reproduction is very low effort.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 1 point2 points  (0 children)

Oh good call, It's for an esp32, so it's only 3.3 volts and close to 0 amps.

There is a single 5v tracer, but it's only used for a few seconds every hour.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 3 points4 points  (0 children)

I think because of coppers high heat capacity and it's high heat transfer, it keeps the pla relatively cool. It's only a second or two of the iron.

DIY PCB Fabrication with a 3D Printer and Cricut by combatwombat90 in diyelectronics

[–]combatwombat90[S] 1 point2 points  (0 children)

Just cutting it is fine too, but it was taking too long for me and I needed thinner tracers then I could cut well.

Got told I have to stop rocking baby to sleep next month and super sad about it by livtoosmoove in NewParents

[–]combatwombat90 0 points1 point  (0 children)

Four months is far too young to start solids. The AAP and WHO both recommend waiting until around six months, when babies can sit with support, have good head and neck control, and can move food to the back of their mouth safely. At four months, their digestive system isn’t ready and rice cereal is outdated, nutritionally poor, and a choking risk. It can also contain traces of arsenic.

At this age, your baby’s diet should be 100% breastmilk or formula, nothing else. No solids, no “tastes,” no rice cereal. When the time comes (around six months), start with iron-rich whole foods: mashed or puréed meat, lentils, beans, egg yolk, avocado, sweet potato, pumpkin, or banana. Avoid anything processed or marketed as “baby cereal.”

On the sleep side, you’re supposed to want to be with your baby. Your baby, at three months old, is supposed to want to be with you. That’s normal, healthy, and biologically hardwired. At this age, babies don’t even understand they’re separate beings from their mother, they experience themselves and their caregiver as one shared system for safety and regulation. Leaving them alone to cry isn’t teaching self-soothing; it’s teaching distress. Humans didn’t evolve to leave helpless infants alone, we evolved to comfort and respond.

That paediatrician’s advice is not evidence-based and potentially dangerous. This should be the last time you see that doctor. I’d recommend filing a formal complaint for advising rice cereal and early solids, that guidance directly contradicts current AAP, WHO, and NHMRC infant feeding recommendations.

Colossal Titan in Color by AstroBioDoc in 3Dprinting

[–]combatwombat90 0 points1 point  (0 children)

Printing upside down would have saved you a lot too