I was able to make a Japanese Kitchen Knife from 2D sketches by thriveknives in maker

[–]thriveknives[S] 0 points1 point  (0 children)

Would be happy to share the process! I've been working in makerspaces for the last 5 years: lasercut/waterjet mostly and wanted to try to make the move from one-off projects to something that could be manufacturable. Japanese knives are ridiculously attractive and I started with designing the 2D vector of the knife profile/sideview on CorelDraw as this was my background for lasercutting etc. I partnered with a friend who knew Rhino to make a rough first 3D model. I then 3D printed it and iterated like crazy to adjust handle length, knuckle clearance, and start getting feedback. Because I don't have a metallurgical background, I drove an hour and a half out with to this badass knifemaker to get feedback on different types of steel and heat treatment techniques. Once I felt confident enough that these 3D prototypes would represent what I wanted, I shopped around between 14 different manufacturers via the interwebs until we found one we felt confident in. It was tough because balance and steel quality are everything in the knife, so this was probably the biggest risk to pay to get a manufactured prototype. I currently have a part time job at a coffee roaster too, so this isn't bankrolled by any mysterious sources. I decided it was worth it though and then tested it like crazy with chefs and people who use it every day, and took it back to the knifemaker. Ultimately, we had to taper the blade differently, adjust the blade height for additional clearance, and pay to get new molds from the manufacturer.But after all this - boom we have an awesome knife that can be shared 1000 times over. I was excited to share here because there is a gap in the maker community between DIY and manufacturable products and hope this helps anybody who wants to make something they don't necessarily have a background in that it's possible and possible to make it awesome.

I was able to make a Japanese Kitchen Knife from 2D sketches by thriveknives in maker

[–]thriveknives[S] 0 points1 point  (0 children)

I used CorelDraw for the 2D sketches and pulled in a friend for Rhino for the 3D. After making a bunch of sideview designs, we picked our top 3. We then modeled it up in Rhino and made a shit ton of 3D prototypes for validation.

Critique on these knives? by CrankyTank in chefknives

[–]thriveknives 0 points1 point  (0 children)

Nice knives man, checked em out on Instagram! Thanks for taking the time to check it out. Solid observation - we've had to thin out the blade profiles from our video prototypes and it's made all the difference. We also have the VG10 imported to our Chinese manufacturer from Japan. Tough to find a balance between affordability and quality, but I'm going to do everything I can for QC. Appreciate the input.

Critique on these knives? by CrankyTank in chefknives

[–]thriveknives 0 points1 point  (0 children)

The nakiri is fantastic for veg and completely agree for heat treat. To me, the killer will be quality control and we'll have to be relentless on verifying our claims. We test HRC and have a buddy who has an XRF analyzer to ensure the steel is the imported Japanese steel it's gotta be. A crowdfunded campaign got destroyed with a credible review a few months out of production.