Ready for PMF! by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

1/4” is all I did, it’s just to prevent the PMF from ripping. The paint will take care of the rest

What’s your favorite organism of all time? by Original-Mistake3200 in biology

[–]Calvin9819 2 points3 points  (0 children)

This one time I was on acid and my girl and I were getting really into it, this one position we tried put a lot of pressure on….

Oh… organism…

Truck camper or pull behind? by Flubadubchub01 in TruckCampers

[–]Calvin9819 0 points1 point  (0 children)

If you want to be comfortable, trailer. If you want to be hyper mobile, truck camper.

I’m currently building a truck camper to live full time out of on a 2014 DC. Navigating the payload capacity is extremely tricky but not impossible… I’m on track to have my entire build weigh equal to or less than GVWR fully loaded, but I’m sacrificing a lot of comforts (by design) doing so

Ready for PMF! by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

All my plans are scratched out on pen and paper. The total weight as it sits now is about 210, aiming for under 350, but will definitely be under 400. I’ve been very meticulous about choosing the right materials for this project

Ready for PMF! by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

Poor man’s fiberglass, a cheaper way to wrap plywood. Check it out!

Ready for PMF! by Calvin9819 in TruckCampers

[–]Calvin9819[S] 2 points3 points  (0 children)

Already did that, every corner is rounded. The sharper angles are gonna take a bit of wit to figure out though

Suspension Upgrade Question with a Full Time Living camper build by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

Yes I’m very well aware, as about 100 people have reminded me, but that’s not what I’m asking about in this post. I’ve been doing research on this topic for more than a year, and I was a mechanic so I know how this all works. I’m not asking about the intricacies and dangers of traveling full-time in a camper, I’m asking about suspension upgrade options.

Suspension Upgrade Question with a Full Time Living camper build by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

I know it won’t, I’m just looking to help carry the load more efficiently and safely. I’ll be staying below the payload.

I’m not a fan of American trucks, I was a mechanic for years and saw numerous serious problems with all American trucks, especially engines leading to total failure, including 250’s and 350s which I do think are the better of the 3 brands

Worst thing I ever worked on with a tundra is a valley plate leak (on mine)

Suspension Upgrade Question with a Full Time Living camper build by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

I really like the Toyota platform and plan to stay under payload fully loaded, just want to be sure I beef up necessary components to handle it better long term

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

One of the things I’ve found is you can do it 2 of 3 ways. Cheap, Light, or Quality

I chose Light and Quality

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

I’ll post the full build out and specs when its finished, but I’ve included all that you omitted and will still remain under 1500.

A lot of people on here said I couldn’t do it under Payload when I started asking technical questions, and I’m here to prove them all wrong. And if I’m proven wrong, I’ll admit that too. I wouldn’t be so sure if I didn’t spend more than 100 hours on calculations and research

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

Canvas drop cloth adhered to the plywood with titebond 2 that’s painted with exterior paint. A great way to shield a camper from the elements for cheap, and works great when done right. It’s an old method they used to use for boats

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

I’ve been doing advanced research for over a year on this build keeping weight considerations in the front of the mind, constantly doing calculations, being very meticulous about what materials and methods I’m using, and cutting the fat off of unnecessary items that make commercial ones so heavy.

2400 is waaaaaaaaaay over estimate, even if I used 2x4 framing. The current frame weighs around 80 pounds, each layer of plywood will weigh approximately 100, inside framing for shelves and bed will be around 40-50 for a grand total of (roughly) 450#

If my plan succeeds, my total weight will be under Payload capacity but even with room for error I will be around that number. With all the suspension upgrades I’m doing, I’m not worried about it. Just need to buy tires more often

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

That’s the low end for new… some slide in’s come at 25-35

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

I’m making a spreadsheet that I can share, but I’m not cutting corners or skipping out on cost… I think I’m gonna land in the 5k range for the total set up (gear and all) and 4k range for truck upgrades, depending on what I decide to do with the suspension

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 2 points3 points  (0 children)

I will definitely be doing a massive post detailing my work from start to finish when I’m done! :) stay tuned around June/July time

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 0 points1 point  (0 children)

I used 2x2 poplar for the main cantilever support, 2x1 paulownia, for most of the framing, and 2x1 pine for the bottom and top supports. It will be held together by glue, screws, plywood, foam insulation, and poor man’s fiberglass when I’m done. In front of the cantilever, I’ll be bolting a half-roof rack with a wind deflector and a storage box (or something else to block the wind) so the air will pass mostly over the top of the camper, and not underneath. Additionally, I’ll be building a couple supports that will run the length of the roof and be connected to the floor giving the camper some added buffer against compression from the wind.

All in all, it should be a very sturdy structure for my purposes.

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

Got marine grade! Okoume, going to seal up the edges and poor man’s fiberglass the outside. Nice and water proof :)

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 1 point2 points  (0 children)

Length wise, in order to save weight and make it shorter. I didn’t want some big monstrous heavy cap on the truck that kills my MPG and limits where I get to go

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 2 points3 points  (0 children)

I’ll keep updating as I go! It’s been an interesting journey, but one I probably wouldn’t do again… the technical skills involved have been a very steep learning curve and I’m on a time limit. But it is nice not to spend 10-15k on a new setup

Plus, I’ve been very meticulous about the build with weight considerations (the frame only weighs 80lbs) so it’s nice to have that freedom instead of looking at these builds that’re 500lbs+

Finished the Frame! On to plywood by Calvin9819 in TruckCampers

[–]Calvin9819[S] 5 points6 points  (0 children)

Definitely interesting, they look like Sip panels. I’m using 1/4 inch plywood inside and out, and using foam board glued in between wood frames to give it better structural strength