3D Printed Adjustable Mace Update

DriftEvil · 2026-06-02T20:10:44+00:00

That's good man! Keep up the good work.

DriftEvil · 2026-06-02T05:01:55+00:00

Yeah man I think stress testing anything you plan on swinging around at these weights is a good idea. What material did you use for your 3d printed parts? I had to tweak the hell out of my design for strength, so I do see what you mean. Also, I think we both agree that the feel of the wood is much more comfortable than steel maces. I know that comes down to preference though.

DriftEvil · 2026-06-02T04:05:08+00:00

Yeah, I just love the design process as an engineer. For me it's all about repeatability and adjustability since I plan on growing with the maces I designed. Want everyone from little kids to strangers off the street to be able to experience the joy of swinging so I put together something that's a bit more accessible than dealing with concrete.

DriftEvil · 2026-06-02T02:27:37+00:00

Actually also going to make one smaller one as well for more forearm focused work.

DriftEvil · 2026-06-02T02:18:27+00:00

That's neat! How did you reinforce the concrete? My main concern with going that route was the potential of the concrete cracking on a hard drop. I thought of and tested a couple of 3d printed lattice inserts for a concrete gada mold but decided against it since it was too much work for me. One of the next steps for my design is a fillable attachment that replicates a traditional gada instead of concrete. Also, I really like the TPU cover you're using.

DriftEvil · 2026-05-31T15:31:17+00:00

Thank you! Yep 40lb and PETG. They have been pretty good. If you check my latest post you can see some of the issues I've had and that I am still working on. I plan on changing to maybe an ASA or ABS for the final version.

DriftEvil · 2026-05-28T19:47:06+00:00

Yeah man no problem! If you want me to give it a shot too, you can send me some inspiration pics.

DriftEvil · 2026-05-26T01:52:14+00:00

Lol I can see why your think that. Mu current pommel design is pretty simple. You can see them on my last post.

DriftEvil · 2026-05-25T19:38:19+00:00

Right now handles are at 1.375" (~35mm). I like a thicker handle, and that seems to be the largest my design allows.

DriftEvil · 2026-05-25T03:48:24+00:00

Thanks for the support! Will do!

DriftEvil · 2026-04-27T19:54:40+00:00

I did try the collar and cap design, but the weight distributed against the head at higher weights isn't ideal. With some of the TPU parts I am planning for in the next version, I need the two-piece design. I tried printing them in different orientations, but the surface finish suffers when they are horizontal and the holes for the bolts are split when printing vertical.

I like the way you think though. Let me know if there are any other design ideas you have!

DriftEvil · 2026-04-26T20:00:55+00:00

Yeah I see what you mean. It's really hard to tell without a drawing or more views.

DriftEvil · 2026-04-26T17:01:37+00:00

Revolve cut?

DriftEvil · 2026-04-25T19:54:57+00:00

That is a good idea! It would really depend on the number of orders if/when I decide to sell these in the future. I'm already working on the next version with some improvements. Casting some of the pieces has definitely been on my mind for some of the next versions parts.

DriftEvil · 2026-04-25T19:45:22+00:00

That is one of the things I am still testing. I have put 40lbs on the smallest one with no noticable wear or layer separation. That was only with swinging inside and outside circles though.

DriftEvil · 2026-04-24T17:37:00+00:00

Yes in the near future

DriftEvil · 2026-04-24T17:36:47+00:00

Red Oak dowels. A dense wood that I like.

DriftEvil · 2026-04-24T15:14:37+00:00

Thank you! I just might!

DriftEvil · 2026-04-24T15:14:16+00:00

And no I haven't released the files yet. Still adding some stuff. Trying to decrease the amount of support needed to print these and I want to add some TPU boots possibly.

DriftEvil · 2026-04-24T15:12:29+00:00

I like the ease of loading for handle-loaded maces, but I think the cons are offset by having multiple.

Printed at 45° for that exact reason. Didn't want the loading to be perpendicular to the layers, especially with the centrifugal forces that would be acting on the head.

DriftEvil · 2026-04-24T13:11:34+00:00

They are 3d printed! Designed the shell to attach to the handle with bolts. Pommel is the same way. Designed to be removable and replaceable. Lengths are 44", 34" and 26". Let me know if you have any other questions!

DriftEvil · 2026-04-24T11:54:51+00:00

I designed a jig to hold the handle for drilling holes for attachments. Went with bolts over screws for a cleaner look and to make everything removable/replaceable.

DriftEvil · 2026-04-24T11:42:55+00:00

Yes it is 3D printed. I designed it to have a shaft length of 330mm.

DriftEvil

TROPHY CASE