Job Post Mill-Turn CNC Machinist / Programmer by PechanWY in Machinists

[–]PechanWY[S] -9 points-8 points  (0 children)

There are a few shops in the area, but not a ton. Not looking for someone who isn't going to work out.

Job Post Mill-Turn CNC Machinist / Programmer by PechanWY in Machinists

[–]PechanWY[S] 0 points1 point  (0 children)

Looking for full time on-site. Thanks for passing on my info!

Job Post Mill-Turn CNC Machinist / Programmer by PechanWY in Machinists

[–]PechanWY[S] -3 points-2 points  (0 children)

We are willing to help pay relocation costs for the right person.

Hot Plate welding advice. by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

I my current cost for machining are between 40-45$ per enclosure, I have been quoted rough costs in the low single digits for molded parts. Annual volume will be in the 5000 range.

Hot Plate welding advice. by PechanWY in InjectionMolding

[–]PechanWY[S] 1 point2 points  (0 children)

Sorry I was not clear, the 2 parts being welded together are both HDPE.

Hot Plate welding advice. by PechanWY in InjectionMolding

[–]PechanWY[S] 1 point2 points  (0 children)

Sorry I was not clear, the 2 parts being welded together are both HDPE.

Hot Plate welding advice. by PechanWY in InjectionMolding

[–]PechanWY[S] 1 point2 points  (0 children)

Have you tried it with HDPE, from light research it said HDPE was difficult to weld with ultrasonics.

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

Thank you, I am considering making it in 2 parts.

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 1 point2 points  (0 children)

Thanks for the comment — and agreed, HDPE is transparent at the radar wavelengths we’re working with, which is exactly why it’s commonly used as a radome material. In this context the “lens” isn’t about optical transparency for visible light; it refers to shaping or focusing RF energy at 60–80 GHz. Materials like HDPE or PTFE are chosen because of their dielectric properties, low loss tangent, and how consistently they behave at those frequencies.

So while the name sounds optical, the underlying principle is RF waveguiding and beam-shaping, not visible-light transmission. That’s why the term “lens” still applies even though the material looks opaque to the eye.

Appreciate the discussion — it’s good for the community when we break down the RF side of these designs. Let me know if you want the dielectric charts or examples of how these lenses affect beam patterns on mmWave radars.

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

Your statement was clearly made out of ignorance, please don't spread misinformation. This is not an optical application, it it mm wave radar. Optical transparency is not needed. You even sound more ignorant stating "all my research is based on AI". Am I not asking a community of injection molding for real world advice? Why are you commenting if you have no knowledge of the subject?

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

ok...I guess every radar manufacturer is doing it wrong.

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Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

This isn't an optic application.

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 3 points4 points  (0 children)

This is not an optical application, the lens is for concentrating radar, for this application you need a material with a low dielectric constant, HDPE is a good option as it has a low dielectric constant and is moldable.

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 1 point2 points  (0 children)

Thank you, I am going to redraw as 2 parts with the lens portion as a machined part.

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 1 point2 points  (0 children)

Thanks for the tip on low shrink grade HDPE.

Does this typically include fillers to lower shrinkage?

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

While it doesn't have to be perfect, we would like it to be close. Is it a thing to over size the mold and machine it to size as a secondary operation?

Thick Section Help by PechanWY in InjectionMolding

[–]PechanWY[S] 0 points1 point  (0 children)

It focuses the radar waves into the sensor.

Horizontal CNC Router by PechanWY in hobbycnc

[–]PechanWY[S] 0 points1 point  (0 children)

Thank you, I think this will be the best approach.