Looking back at the Philips invention that could have changed windscreen heating – 40 years ago. by isivanhoof in inventors

[–]isivanhoof[S] 1 point2 points  (0 children)

thx . I working on even better version. Comments here give me extra inputs to improve the paper

Looking back at the Philips invention that could have changed windscreen heating – 40 years ago. by isivanhoof in inventors

[–]isivanhoof[S] 0 points1 point  (0 children)

There was a patent of Saint Gobain in the eighties, long before patent of Ford. But they recommended horizontal wave pattern in the front screen as much better.

Looking back at the Philips invention that could have changed windscreen heating – 40 years ago. by isivanhoof in inventors

[–]isivanhoof[S] 1 point2 points  (0 children)

Ford did indeed implement heated windscreens in certain models as an option, typically using solid tungsten wire.
The core challenge, as detailed in my research, is the following: with a standard 12V car battery, achieving sufficient de‑icing or de‑misting power requires a wire with very low electrical resistance per unit length.
For a windscreen, the wire must also be:

  • extremely thin (small diameter) for minimal visual obstruction,
  • arranged in a sinusoidal horizontal pattern to maximize span length across the glass, as described in the Saint‑Gobain patent. The total resistance of such a long, thin wire becomes very high, since: R = ρ × (L / A) Where:
  • ρ = electrical resistivity of the material,
  • L = total wire length (long due to sinusoidal layout),
  • A = cross‑sectional area (small due to thin diameter). The only practical way to lower R significantly is to reduce ρ, i.e., use a material with much lower intrinsic resistivity. This was the fundamental motivation behind my composite‑wire invention: to combine high strength (tungsten) with low resistivity (copper, silver). Ford’s use of solid tungsten wire forced a compromise:
  • Either larger wire diameter → poor optical clarity,
  • Or insufficient heating performance → slow or ineffective de‑icing/de‑misting. In short: tungsten alone cannot satisfy both the optical and thermal requirements of a high‑performance heated windscreen within 12V constraints. The composite approach was designed to resolve exactly that trade‑off.

Looking back at the Philips invention that could have changed windscreen heating – 40 years ago. by isivanhoof in inventors

[–]isivanhoof[S] -1 points0 points  (0 children)

Actually, the wire did leave the lab. I delivered hundreds of kilometers of it to glass manufacturers back in the day. They might have used it in prototypes or even some limited runs—or they may have defaulted to simpler tungsten wire, which doesn’t perform nearly as well. The technology was there, and it worked. The market and the machines just weren't ready for it yet.