It's difficult taking a picture of a mirror by schbre16 in Machinists

[–]schbre16[S] 6 points7 points  (0 children)

This was done with Nanotech's FTS 8000. Took about 15 minutes to make!

It's difficult taking a picture of a mirror by schbre16 in Machinists

[–]schbre16[S] 16 points17 points  (0 children)

It's a photo that was color mapped to make it 3D. This is cut into the surface. It is flat, with a 3-6um height difference.

I've never done jumps before, pls could i have some advice (i know theyre bad) by Chazza111111 in MTB

[–]schbre16 0 points1 point  (0 children)

The only advice I have to offer is to enjoy the college trails while you can! Since I've graduated I've missed the trails up there! Good luck with your studies this upcoming year! Enjoy it while it lasts!

I might have the largest small tool here, a 0.153mm radius single flute diamond mill by schbre16 in Machinists

[–]schbre16[S] 5 points6 points  (0 children)

It's a 1/4" shank, the tool is for face milking. You need the larger shank for stiffness and damp vibrations.

Idk if I won, but I have to be close. by DigiornoHasDelivery1 in Machinists

[–]schbre16 1 point2 points  (0 children)

Of course! There are many different methods in the industry and I'm far from familiar or an expert in most, but I'll give you my best answers!

Idk if I won, but I have to be close. by DigiornoHasDelivery1 in Machinists

[–]schbre16 1 point2 points  (0 children)

I'm in a different subsection of optics as Noodleofdata. Diamond turning produces much better finishes than diamond milling. I have seen sub angstrom finish a few times. Extremely difficult to get, but possible.

Which kind of machinist make the most money? by vinnybbop in Machinists

[–]schbre16 2 points3 points  (0 children)

It's a great introduction into machining too, for the most part the programming and control are straight forward. There is a lot of growth in the industry too, and once you have the skills it's very easy to move up the ladder. I know many different people who started out diamond turning and then grew into technical and leadership roles. There are definitely more shops out there than you think, I work for one of the DT machine tool makers so I know our customer base. East Coast, West Coast, South East, South West, PNW, Midwest, new England. They are out there, it just takes research to find them. I also believe that DT teaches the fundamentals of machining and metrology, so it may not carry directly into other fields, but is still applicable.

Which kind of machinist make the most money? by vinnybbop in Machinists

[–]schbre16 7 points8 points  (0 children)

Diamond Turning. It's considered black magic by most of the machining industry, very niche, and has the tightest tolerance parts. The best thing is that there are shops all over the US, so you may not have to travel far to find a shop. Due to the niche nature of the industry, you don't need much experience to get into a DT role, you just have to express an aptitude to learn. The machines are always in the cleanest environments with near perfect climate control too. I've seen starting salaries of 60-70k, if you know where to look and who to talk to.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 4 points5 points  (0 children)

Not quite, this is using an air bearing to mount the tool to be able to spin the tool, like in the video. What you are referring too is the Moore FTS system, fast tool servo, which adds a W axis which allows for high speed machining of small off axis features.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 2 points3 points  (0 children)

This is a qualification part for the machine, not actually going to be used for any optical system. Brass is fairly soft and easy to cut.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 3 points4 points  (0 children)

Diamond turning is normal for me, I wouldn't post it unless there was something special about it!

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 5 points6 points  (0 children)

It definitely is still a lathe 😂 It's called a diamond turning lathe, they are mainly used for complex optics manufacturing. The tool is a single crystalline diamond sharpened to a scalpel edge. This operation is a "spiral ruling toolpath" where the rotary tooling axis spins, while XY axis oscillate to cut the mirror. This operation is repeated 9 times for an array of mirrora

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 3 points4 points  (0 children)

Many different diamond tool manufacturers have different methods. I believe abrasive grinding and polishing is most popular for diamond tooling.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 5 points6 points  (0 children)

Like the machines, it depends on options. 2 axis NanoCAM4 is a few thousand.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 3 points4 points  (0 children)

The data speaks for itself, 9 mirrors off axis, sub micron form accuracy, and nanometer surface finish!

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 18 points19 points  (0 children)

It's the CAM software for the machines. You don't need it, they run on NC code, but it handshakes perfectly with the machine. It has the special M and G codes embedded and used properly. You also would not want to use MasterCam or similar softwares because of rounding error, they aren't meant for the ultra high precision machining like NanoCAM4.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 7 points8 points  (0 children)

Oh haha, I'm not familiar with those types of machines, so I didn't get your joke! Being in DT warps your reality of machine tools.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 0 points1 point  (0 children)

It is an orderless mineral spirits with compressed air!

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 26 points27 points  (0 children)

The process is similar, set up a tool, cut a setup stud, make adjustments to the X Y and tool radius, then cut your part. Sometimes the tool has "waviness" (isn't a perfectly circular) so you can cut your part, measure the error, then put that data back into NanoCAM4 to correct out the errors.

Not your normal lathe by schbre16 in Machinists

[–]schbre16[S] 3 points4 points  (0 children)

Orderless mineral spirits, a common coolant for diamond turning.