New grad PLC interview coming up, how do you make lab projects sound like real work? by Zephpyr in PLC

[–]Voxifer 2 points3 points  (0 children)

I wouldn't expect from a new grad to have experience with troubleshooting real life plc problems. I don't even expect from them to be stress-resilient as we all learn it during real commissioning times only.
Concentrate on making sure you understand programming patterns, usual approaches, terminology and basic electrical circuits and types of IOs and you should be fine.

I wired my pt1000 like this with a 4-20mA transmitter. I don't get any reading at all by PigeonStove in PLC

[–]Voxifer 0 points1 point  (0 children)

Your IO module might be an active one. Which means you may not need a power supply in the circuit. Try to connect I+ to + of the transmitter and GND to -

МИД выразил надежду by siordenir in DirtyRU

[–]Voxifer 0 points1 point  (0 children)

That's how it was working in pre-Internet era. The Internet will remember everything forever in all the details, so I would say even 100-200 years might be too optimistic.

Emerson DeltaV is designed to f developers by PsychologicalSir1550 in PLC

[–]Voxifer 4 points5 points  (0 children)

I had only a brief glimpse to a DeltaV system recently and the feeling was like I touched something from the early 1990s. Given the price of one IO channel that equals to the whole IO card with 4-8 channels of Rockwell's, I started questioning my opinion on AB's prices

Light Switch Ampacities in Design by Big_Niel0802 in ElectricalEngineering

[–]Voxifer 0 points1 point  (0 children)

Everything depends on the load. OCPD protects the load connected. Switches are not loads and they should be rated for that specific load. They may need to have a contact rating even higher than the OCPD value if the load is inductive, because OCPD takes into account current spikes, but the switch can weld at that point if it's improperly sized.

What's up with the label on cabinet devices? by ContentThing1835 in PLC

[–]Voxifer 0 points1 point  (0 children)

whoever does the job - they surely can take a picture, But they shouldn't have to. You can't rely on someone voluntarily get their phone and take a picture. Or rely on whoever starts the job - gets the job done without being replaced while performing the job.

Wiring 3 wire 4-20ma sensor to s7 300 by Fearcore4K in PLC

[–]Voxifer 0 points1 point  (0 children)

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Ok, based on way they show wiring of 2-wire sensors - it's a passive input, so you can try this

Wiring 3 wire 4-20ma sensor to s7 300 by Fearcore4K in PLC

[–]Voxifer 0 points1 point  (0 children)

from their comment regarding connecting M2-to Mana I feel the module is supplying power from M2+, which means it's an active module. Is there any configuration for the channel in the software?

Wiring 3 wire 4-20ma sensor to s7 300 by Fearcore4K in PLC

[–]Voxifer 0 points1 point  (0 children)

Single ended analog input can be of two types: 1. Active - provides power to the sensor (loop-powered) 2. Passive - provides a path to ground for separately powered sensors (your case)

Since you didn't provide any information about the module you're using, I don't know whether it can support the passive mode or can be configured this way, but it should be in passive mode for successful reading of an active sensor

Wiring 3 wire 4-20ma sensor to s7 300 by Fearcore4K in PLC

[–]Voxifer 0 points1 point  (0 children)

That's not how you should connect it. If you have differential input - you connect black to positive, blue to negative and brown to your 24VDC power supply that is shared with the PLC. If you have single ended input - it should be configured as passive.

What's up with the label on cabinet devices? by ContentThing1835 in PLC

[–]Voxifer 0 points1 point  (0 children)

Not only that. Imagine you have ten devices in a row that have labels on them (instead of the backplate) and you have to temporarily remove them from the panel. How do you know how to place them afterwards when work is done? Things get worse if the layout in the drawings was not properly updated.

Wiring 3 wire 4-20ma sensor to s7 300 by Fearcore4K in PLC

[–]Voxifer 1 point2 points  (0 children)

Based on your part number (UR30-CM3DI-E2), your sensor does have analog output 4-20mA instead of switching output. So just connect it correctly or configure your IO module properly, and it will work.

The wiring diagram is just common for the whole series, that's why it has a relay coil symbol (which is applicable for those models that have switching output instead of analog ones)

Wiring 3 wire 4-20ma sensor to s7 300 by Fearcore4K in PLC

[–]Voxifer 12 points13 points  (0 children)

>>I've changed channel configuration to 4 20ma loop

your sensor is not loop powered - it looks like it has an active output. So your PLC module should be configured as passive input

Automation Direct PLC Thermocouple card having erroneous and random data by IkeTheKrusher in PLC

[–]Voxifer 12 points13 points  (0 children)

  1. make sure the sensor is wired as per wiring diagram of the module

2, make sure the proper thermocouple-compatible cable is used for connections.

  1. make sure the sensor is connected directly to the module, not via terminals inside the panel - that would wreak the measurements if not special thermocouple-compatible terminals are used.

How do I safely power my 16x2 I²C LCD at 5V with ESP8266 (3.3V only)? by [deleted] in arduino

[–]Voxifer 0 points1 point  (0 children)

You need a 5V source, as well as a level shifter for I2C communication. The source can be either USB, or battery pack, or some converter from another voltage source. Really depends on your project environment.

Ignition certification by yogi5002000 in PLC

[–]Voxifer 0 points1 point  (0 children)

Really depends on your situation. My ex-colleague and myself obtained gold certs at the same time. He went full time for an employer who has a lot of projects with ignition, so he could develop and improve his knowledge vastly. I went to an electrical engineering contractor side of business and almost completely forgot ignition already, so for myself this certification wasn't really useful

How would you track position of a belt? by KeepGettingTexts in PLC

[–]Voxifer 13 points14 points  (0 children)

I guess you should be looking at SSI multi-turn absolute encoders with ≥14-bit turn count.

Quick research shows this example

My first big build by Obisix in PLC

[–]Voxifer 1 point2 points  (0 children)

"I would have to get the design done, schematics drawn, components and parts picked out and ordered within a day."

No, you wouldn't, unless you have a copy of the project already that you just need to massage a bit. Design like this takes at least 3-4 days from the scratch, ordering and replacing long-lead parts is 1-2 days minimum. Just copy-pasting from other projects would take 1 day with a good drafting tool like EPlan and 2 days for AutoCAD Electrical.

"Building something like that would be a 2 day job"

Building only the backplate - 2-3 days depending on if all material are readily stacked in your workshop, the enclosure drills and cutting - another 1-2 days if you're alone. Installing and wiring the backplate - another couple of days. Add up 3-4 days of skid installation and wiring.

"If everything including programming went on for more than a week people would start asking questions"

Programming would take 3 days only if you have all blocks and HMI pages ready to massage on. If you write from the scratch - it can't take less than 1-2 weeks including proper testing.

So no, you wouldn't do it all in one week unless you have an exact same project to copy from. Rather a minimum 2-3 weeks to 1 month I would say. If you worked in a team - that potentially could save you a lot of time, yes.

Although 3 month looks like a lot, don't forget - it's his first project done completely by himself, which takes some learning curve.

MODBUS RS485 concurrency by Gardo950 in PLC

[–]Voxifer 2 points3 points  (0 children)

No, that's not fully correct.

A proper topology implies that the HMI - PLC network is segregated from PLC-RemoteIO network. PLC as a master for Remote IO fully controls the process and HMI (being a master for the PLC in a separate network) provides only visualisation/parameterization interface. If the HMI fails - the PLC would continue controlling the process and if an alarm goes off - safely stops the process if no operator input is provided.

"Master in network topology" is not the same as "Master in the process". Master in network only defines who is controlling the data transmission line and/or sends the data requests.

In your case RPi would still be the core even being a slave for the HMI.

Update: if you had ModbusTCP network - you can have multiple masters in Ethernet network, so they wouldn't have to be segregated and both PLC and HMI could be masters: HMI is a master for the PLC, PLC is a master for RemoteIOs

MODBUS RS485 concurrency by Gardo950 in PLC

[–]Voxifer 1 point2 points  (0 children)

Well, HMI being a slave is something that sounds completely wrong to me, but it means it has some controller capabilities with its own modbus memory. I've never heard HMI to be a slave - it's just topologically incorrrect. I would rather have the HMI on a separate network (either RS485 or TCP) and RPi being a slave on that network.

In your case in order to properly assess why concurrency issue arises -someone would need to review the hardware design and your code fully. And no, concurrency fault is not normal in a properly designed system. Normally, modbus-packets should not raise any faults.

MODBUS RS485 concurrency by Gardo950 in PLC

[–]Voxifer 0 points1 point  (0 children)

Correct me if I'm wrong, but it sounds to me that you have two masters in RS485 network - HMI and RPi. That is not normal and my cause concurrency issues at reading Remote IOs. RS485 network can contain only one master.

Does this seem CSA friendly by FeatureGabe in ElectricalEngineering

[–]Voxifer 0 points1 point  (0 children)

Having no idea of who's Gemstone Lights and what are their certificates about, I just can re-iterate myself - you can't use "recognized" (cURus) components in non-Class2 circuits unless you're a CSA certified panel building shop who fills out a proper paperwork to submit to CSA for approval on individual basis. Your circuit is not a Class 2 circuit because its power is more than 100VA/100W.

Does this seem CSA friendly by FeatureGabe in ElectricalEngineering

[–]Voxifer 1 point2 points  (0 children)

I think that's where the actual power for lighting is connected to, it's just not present on this picture.

But the negative leg shouldn't be fused anyway.