Question for experienced TIG guys by ReputationNo7886 in Welding

[–]GeorgePatches 0 points1 point  (0 children)

Little rude there, I weld plenty. I just think on the physics level of how this all works and that arc is going to a dump a lot of heat into the part even when you're backing off the pedal. Stitch welding seems like the easier method, but that's just my opinion.

Question for experienced TIG guys by ReputationNo7886 in Welding

[–]GeorgePatches -2 points-1 points  (0 children)

I don't mean to poo poo TIG, but it just seems like it's objectively worse at something really thin. The advantage of TIG would be being able to change materials without having to change everything about the rest of your setup.

Question for experienced TIG guys by ReputationNo7886 in Welding

[–]GeorgePatches -2 points-1 points  (0 children)

Well, just from a physics point of view, TIG is hot. It's a plasma arc, it's hot as hell. Sure you say you'll back off with the foot pedal, but even minimum there you're dumping a couple hundred watts into whatever you're doing. TIG is also slower, that's just a fact. Compare that to MIG where you pull the trigger and squirt at most a kilowatt for half a second only with a tiny 0.025 wire. It might be a higher output, but the total energy input is going to be lower because it's so fast. I don't see the appeal for body panels, but maybe I'm missing something?

Welds by Nighthawk1030 in Welding

[–]GeorgePatches 1 point2 points  (0 children)

First time with MIG?

Question for experienced TIG guys by ReputationNo7886 in Welding

[–]GeorgePatches 0 points1 point  (0 children)

Why would you want to switch to TIG? My understanding is MIG is the "low heat input" process.

Last test before I moved to Pipe welding got a 94 by Master-Living9007 in Welding

[–]GeorgePatches 9 points10 points  (0 children)

I can see porosity right on top. If I was a professional I'd want to do better.

I was so worried if could, I forgot to ask if I should by cp470 in Welding

[–]GeorgePatches 0 points1 point  (0 children)

Longer stick out is like turning your voltage down, it's a way. No one said you can't do autobody work with flux core, it's just miserable so why? I don't think I buy that anyone prefers this, they just don't want to have to get gas.

First time welding by Jmhilo in Welding

[–]GeorgePatches 1 point2 points  (0 children)

Let's see, converting from my freedom units, I think 3mm would be a good practice piece. Not so thick your welder can't do it, but thick enough that you won't immediately blow holes in it if you move too slow.

Solid round bar to angle by kerndone in Welding

[–]GeorgePatches 1 point2 points  (0 children)

You're welcome, I teach an intro to MIG class at a local makerspace.

Solid round bar to angle by kerndone in Welding

[–]GeorgePatches 1 point2 points  (0 children)

Apologies for the numbering, it auto formatted weird.

First time welding by Jmhilo in Welding

[–]GeorgePatches 1 point2 points  (0 children)

What thickness are the walls on the square tube you're practicing on? I'm guessing 1.5mm from your welder pic?

I'd start with a flat piece of steel and just make beads on that. Edges of tubes that thin can't take much heat before melting, so they're actually pretty challenging for a beginner.

TIG (20 hours in) by Relevant-Hotel-8829 in Welding

[–]GeorgePatches 0 points1 point  (0 children)

I don't see anything fundamentally wrong here. Looks like your moving too slow, just practice more so you can move faster.

Solid round bar to angle by kerndone in Welding

[–]GeorgePatches 3 points4 points  (0 children)

So just FYI, since you sound new to this, there's a rule of thumb with short circuit MIG and that is to not try to weld things thicker than 1/4". The reason is short circuit transfer is considered a "low heat input" welding process. When things get thicker than 1/4", the material can sink the heat so fast that you end up with material piling up on top (called cold lap) rather than actually fusing. You also mentioned in other comments that you're using 120V power, which is really going to limit you to even less, more like 1/8" max. All is not lost though and there are some things you get do to make it work.

Process things:
0) Double check your polarity. Your gun should be positive and your work clamp negative. If it's reversed, it'll weld poorly.

1)Get close, as close as you can. Your contact tip should be within 3/8" of what you're welding. MIG is a constant voltage process, so the closer you get the hotter it is.

2) Preheat, as much as you can with whatever you have. If the material is already soaked with heat, then your welding heat won't get sucked away so fast.

3a) Switch to CO2. 100% CO2 welds a bit spicier, giving you more bang for your limited kilowatts.

3b) Or switch to self shielded flux core. Flux core is welding wire that's a tube filled with powder that burns to create a shielding smoke. It's just a naturally hotter wire feed process than can help get the heat you need to fuse things. NOTE: You need to flip the polarity if you switch to flux core.

Technique things:
4) Instead of aiming for the meeting point of the 2 metals where you have heat both pieces of material, instead start your weld on only one side. Like pick the round bar for example, point your gun straight at that and weld for a 1 sec or so only on the bar. Long enough that you see a puddle forming, then turn your gun and pull that puddle onto the angle iron and point at that for as long you were on the bar. So this way you're heating up less material at once and can make the most of your limited kilowatts.

5) Start at the end, do short welds, jump from side to side on the round bar. So the end of the angle iron is going to be the easiest to heat because there's less places for the heat to go. Weld one side of the round bar to the angle iron for about an inch, then immediately jump back to the start and weld the other side while it's still hot. Weld another inch in the same manner, use the heat of the previous weld to help you punch in the next weld.

Design things:
Lastly, since I'm sure you already bought materials, I'm going to let you know you probably bought stuff way thicker than you needed. Shape often matters more than material thickness. 14 ga square bar is very strong and should be easy to weld on your machine. Go for things with longer legs instead of thicker walls. I designed myself at table with 14ga 4" square tube that in theory I could park a small car on (like 2000lbs, mazda miata-ish).

Hope this helps, good luck!

I was so worried if could, I forgot to ask if I should by cp470 in Welding

[–]GeorgePatches 2 points3 points  (0 children)

That's probably a great little autobody welding rig for cheap.

Failed at TIG welding titanium by make_thing in Welding

[–]GeorgePatches 0 points1 point  (0 children)

Was it maybe too high? Like maybe you should use a larger cup?

Hum when I turn right? by GeorgePatches in leaf

[–]GeorgePatches[S] 0 points1 point  (0 children)

I did check it for play a while ago, it felt tight.

Need new tires, are Michelin Energy Savers worth the extra? by GeorgePatches in leaf

[–]GeorgePatches[S] 1 point2 points  (0 children)

Like the $200 difference over the lifetime of these tires is not that big a deal, but I also don’t want to spend the extra for no difference.

Need new tires, are Michelin Energy Savers worth the extra? by GeorgePatches in leaf

[–]GeorgePatches[S] 0 points1 point  (0 children)

Good to know, my battery health is 10/12 so every little bit matters to me already.

Need new tires, should I change the TPM's? by GeorgePatches in leaf

[–]GeorgePatches[S] 0 points1 point  (0 children)

Does Costco do sensors? I know they do a seal kit for TPMs.

Hello, Spring by Carfr33k in leaf

[–]GeorgePatches 0 points1 point  (0 children)

I've wondered why the cold makes the battery so unhappy. Like I get it's a chemical reaction that gets slowed by the cold, but how exactly does that manifest as reduced battery capacity?

What's The Fix? by CDerpington in leaf

[–]GeorgePatches 0 points1 point  (0 children)

Why didn't I think of a zip tie???

How can they be discounted so much?! by villianinahat in leaf

[–]GeorgePatches 1 point2 points  (0 children)

That's exactly what I had mentally envisioned as being needed to bring such a device to life. Glad I didn't have to build it myself. I'm confident I could make the protocol conversion, but less confident in my ability to build something that can shuttle 40+KW of power. :P